We change vibrations into meaningful data

How FitMech works?

Like an industrial stethoscope...

FitMech Architecture
  • Sensors installed on machines are like a stethoscope - they measure vibrations and accelerations happening during machine operation

  • Data from the sensors are sent out to computing cloud via wifi

  • Computing cloud processes data from the sensors: identifies machine's status, detects work cycles, downtimes and more

  • Operator's Panel helps flagging reasons of detected downtimes

  • Current production data are presented on the andon board display

  • Analysis outcomes, in the form of live preview and historical reports, are presented in the online panel and mobile app

Smart Factory:
Get it on Google Play
Display:
Get it on Google Play

Simple self-installation

  • Identify a machine part transmitting vibrations (or movement) generated as a result of machine‚Äôs operation (examples: piston of a press, engine chassis, knife actuator, arm of a feeder)

  • Attach the sensor to the machine, plug it in and secure the power cord

  • Connect the sensor to Wi-Fi network

  • Calibrate and configure the sensor in the online panel, adjusting its settings to the specifics of machines operation

Live preview, with a year of data archive

  • Stop wasting time on creating paper-based reports containing inaccurate data

  • Monitor and analyze the work of machines: on-the-fly, shift by shift, day by day, from last 6 - 12 months

  • Get access to reports on effectivity, work cycles, downtimes, workload, availability, performance and breaks

  • You can easily export data from the reports to common formats and process them further

  • You can access the data from anywhere - via WWW or FitMech Smart Factory mobile app

Visualise and control production progress

  • Install the FitMech Display application on any Android TV device and turn it into an Andon dashboard

  • In the Online Panel, define the indicators and the machines that will be displayed on the display

  • Both you and the operators will be able to learn the current state of machines and production progress...

  • ...to instantly direct the attention and energy to where it is needed the most

Downtimes under control

  • Define a list of potential and planned downtimes

  • Operators will be able to flag downtimes straight away with the Operatorss Panel app

  • Find out which downtimes occur most often or last the longest

  • Control the times of planned breaks like machine refitting or calibration

  • Increase the performance of your factory by eliminating the causes of most burning downtimes

Opened for integration with open API

  • You have access to the whole dataset generated by FitMech through the REST API

  • You can integrate FitMech with your existing IT systems with little effort

  • Supplement your ERP or HR systems with the data on machines' performance and get a better insight on your factory

Key features

Easy to install

FitMech non-invasive sensors can be installed on virtually any machine in just a few minutes. Sensors collect data immediately after connecting to power and companys wifi.

Live data

FitMech automatically acquires, processes and visualizes such statistics from production as: OEE, efficiency, downtime, number and time of work cycles. Everything is available online, in the app or on TV.

Work history

Get access to the complete history of machines' operation. With a complete picture of your processes, you can make detailed analyzes and provide better recommendations for improvement.

API & 200+ interfaces

You have access to all data generated by FitMech via REST API. Influx provides 200+ integration protocols, and Bosch Rexroth IoT Gateway enables FitMech integration with e.g. PLCs.

Operator's Panel

You can equip workstations with an interactive Operator Panel - all you need is an Android tablet and our application. Then, operators will be able to mark downtime, see current performance indicators or the production plan.

Andon Signboard

All you need to do is to install and run the FitMech Display application on an Android TV device. After pairing it with your account, you get probably the cheapest and easiest-to-implement Andon Signboard.

Check also:

Our Blog

Our Blog

Existing implementations

Existing implementations

Industry Meetcast Talks

Industry Meetcast talks